1.STUDER KC 33
CNC universal cylindrical grinding machine for high efficiency, multi-purpose production
Specifically tailored for the majority of Chinese users of CNC universal cylindrical grinding machine KC33, mainly for small and medium size parts and mass production of single pieces. KC33 all design and manufacturing process are from Switzerland STUDER STUDER company with high quality, multi-purpose, high efficiency.
KC33 top CNC universal cylindrical grinding machines from 650 mm and 1,000 mm in two sizes. FANUC CNC grinding systems and software, professional and friendly, the perfect combination of programming software icon, even if only a little practical experience of the operator, grinder can quickly use to maximize their potential.
Chosen based on the corresponding accessories, such as online measurement system, balance system and the axial position measuring instrument, etc., can be simple and quick to achieve a variety of complex grinding.
Covered with wear-resistant guide rails molded materials S200
Patented wear-resistant rail material S200. Direct molding machine vertical and horizontal slide and slide the V-flat-rail.
Seen crawling on the traditional rail and creep phenomena are patented rail technology completely eliminated. Load range, even at high speeds can maintain a very high precision. Solid rail design and maintenance, ensuring high precision and excellent track stability.
Vertical and horizontal slide
Vertical and horizontal slide are made of high quality gray cast iron with high precision and quality. V-rail spacing to optimize the design of peace, to ensure the overall high machine rigidity. Skateboarding in the whole operation process as one with the bed rail is completely supported, so that the machine has a high degree of processing lines. No torque coupling with high-precision servo motor drive with ball screw diameter of 40MM to slide forward.
Minimum feed rate can be achieved 0.0001MM, to ensure the accuracy of machine tool feed. Two axes can be installed Heidenhain (Heidenhain) linear encoder measuring system.
Workhead
Workhead MT5/ISO50 taper chuck and the top can be used for grinding. Workhead installation using roller bearings, maintenance-free.
Roundness is less than 0.0004MM. Live spindle cylindrical grinding accuracy can be trimmed to um grade. In workhead steam under the floating system to move and set up more easily.
Option C axis can be grinding and thread forming, increasing the potential applications of the machine.
Optional precision power chuck and collet chuck for clamping the workpiece automatically.
Tailstock
Large size sleeve for easy installation on rigid interface Tailstock Morse taper No. 4 top. Top pressure can be adjusted to meet the high-precision micro-adjustable workpiece grinding. Tailstock with hydraulic control sleeve can be used for replacement parts.
Wheel head frame
There are two ways:
- Cylindrical grinding wheel head frame: Right-mounted grinding wheel, in the 0 ° and 30 ° position, can be 0 ° or 30 ° cut grinding.
- Rotary wheel head frame: Configure a right cylindrical grinding wheel, and a home within the grinding spindle, can be a complete cylindrical and internal grinding. 1 ° precision automatic indexing of the rat tooth dial, turn the range -15 ° / +195 °.
Two kinds of grinding wheel head frame can be installed cylindrical grinding wheel diameter of 500 mm, width 63 mm, grinding wheel spindle drive power 9kW.
Program
Schleifring programming software professional grinding KC 33 to showcase the exquisite mechanical engineering design.
- Icon programming software: an independent control system for grinding cycle to generate ISO code.
- Extension Microfunction: for the process of grinding and wheel dressing free programming software to optimize the grinding process.
- Forming of complex parts for grinding StuderGRIND special grinding software, such as form grinding, grinding wheel dressing can be programmed on the computer and directly transmitted to the machine control system.
Machine tool control and operating systems
Fanuc 0i CNC, 10.4 "color display, excellent reliability and a perfect match with the drive components.
Control cabinet with bolts installed in the bed body. Electrical equipment for compliance with relevant safety standards and EMC testing.
And control equipment designed to facilitate user-friendly, electronic hand wheel allows quick access to the machine station.
Technical parameters
Distance between 650/1000mm
Center height 175mm
Workpiece weight 80/120kg
Wheel head frame rotation range -15 ... +195 degrees
Wheel diameter 500 * 63 (80) mm
7.5kw spindle drive
2.STUDER S 20
Electro-hydraulic drive with a compact universal external grinder, suitable for the production of single pieces and small batch production of small precision parts.
Peripheral grinding wheel frame the right home, horizontal slide with a grinding wheel head frame and optional equipment;
Take the knife used to cut and grind the automatic grinding cycle;
With 10 ° / 30 ° rotation range of the table.
Technical parameters
Grinding length 400/650mm
Center height 100mm
Workpiece weight 20kg
Wheel head frame rotation range 0/15/30degrees
Wheel diameter 350 * 32mm
Spindle drive 3kw
3.STUDER S 30
With electro-hydraulic universal cylindrical grinding machine drive can be used in single or batch processing of medium-size precision parts.
For the inner circle or cylindrical grinding wheel turret head frame
And take the knife cut into the grinding mill automatic grinding cycle
Rotary table
Artificial granite bed Granitan
Technical parameters
Grinding length 650/1000mm
Center height 125/175/225mm
Workpiece weight 130kg
Wheel head frame rotation range 0 ... +180 degrees
Wheel diameter 500 * 63mm
5.5kw spindle drive
4.STUDER S 33
Is a highly cost-effective universal cylindrical grinding machine, the workpiece can be used for medium-size single or batch processing. It can be set to automatic operation, especially for mold and precision machinery industries.
-0 ° or 30 ° configuration of the cylindrical grinding wheel head frame or for cylindrical and internal grinding of the rotary wheel head frame
- The drive for constant cutting speed
- Shaped face and thread grinding for the C-axis workhead
- For the cone angle of the rotary table grinding
- Man-made granite bed Granitan
- System for automatic loading and unloading of standard interfaces and peripheral devices
Technical parameters
Distance between 650/1000mm
Center height 175mm
Workpiece weight 80/120kg
Wheel head frame rotation range -15 ... +195 degrees
Wheel diameter 500 * 63 (80) mm
Spindle drive 7.5/9/11kw
5.STUDER S 21
Compact CNC universal cylindrical grinding machine for small parts of a complete internal and external clamping grinding, suitable for small batch and mass production.
- Turret-type wheel head frame can be rotated manually or automatically
- High resolution B axis
- Internal and external cylindrical grinding for high-frequency spindle
- Optional wheel head frame configured for a variety of different grinding work
- Man-made granite bed Granitan S103
- System for automatic loading and unloading of standardized interfaces and peripheral devices
Technical parameters
Distance between centers 400mm
Center height 125mm
Workpiece weight 30kg
Wheel head frame rotation range -15 ... +195 degrees
Wheel diameter 400 * 40 (50) mm
5.5kw spindle drive
6.STUDER S 31
Compact CNC universal cylindrical grinding machine can be used for internal and external grinding medium-sized workpieces, also applies to small batch and mass production.
- Turret-type wheel head frame can be rotated manually or automatically
- High resolution B axis
- Internal and external cylindrical grinding for high-frequency spindle
- Optional wheel head frame configured for a variety of different grinding work
- Man-made granite bed Granitan S103
- System for automatic loading and unloading of standardized interfaces and peripheral devices
Technical parameters
Distance between 650/1000mm
Center height 175mm
Workpiece weight 80/120kg
Wheel head frame rotation range -15 ... +195 degrees
Wheel diameter 500 * 63 (80) mm
7.5kw spindle drive
7.STUDER S 41
CNC universal cylindrical grinding machine specially designed for small quantities of complex parts designed for high-volume applications.
- Turret-type wheel head frame can be rotated manually or automatically
- High resolution B axis
- Internal and external cylindrical grinding for high-frequency spindle
- Optional wheel head frame configured for a variety of different grinding work
- Man-made granite bed Granitan S103
- System for automatic loading and unloading of standardized interfaces and peripheral devices
Technical parameters
Distance between 1000/1600mm
Center height 175/225mm
Workpiece weight 130/150kg
Wheel head frame rotation range -15 ... +225 degrees
Wheel diameter 500 * 63 (80) mm
Spindle drive 9kw
8.STUDER S 12
STUDER S12 CNC universal cylindrical grinding process for the production of tailored reasonable. High dynamic precision linear motor shaft-driven technology, in a shortened response time while reducing the travel distance and integrated loading and unloading system, STUDER S12 CNC universal cylindrical grinding machine accuracy and productivity to become the new standard.
- Take the machine base material is a synthetic granite mineral casting bed Granitan S103
-X-axis 0 degrees or 30 degrees
-X-axis horizontal saddle: hydrostatic guideways, linear motor or ball screw with recirculation of the roller guide
-Z axis vertical sliding saddle: hydrostatic guideways, linear motor or patented surface structure of the rail and ball screw
- Workhead C-axis
- Internal grinding device, horizontal slide with a single production
- Can, the same cylindrical grinding
- For a variety of application-specific workhead (hydraulic, electric spindle)
- Additional NC axis for subsequent diamond dressing roller
- Closed grinder, new doors, easy to operate
- Wide range of accessories
Technical parameters
Center distance 150mm
Center height 175mm
Workpiece weight 30kg
Wheel head frame rotation range 0 ... +30 degrees
Wheel diameter 500 * 80mm
Spindle drive 7.5/12.5kw
9.STUDER S 22
STUDER S 22 because of its modular design and can be configured to any grinding application components (workhead, wheel head, tailstock, measurement equipment, and repair equipment, etc.).
X-axis: hydrostatic guideways and linear motor
Z-axis: I screwed hydrostatic guideways and linear motor frame
Chuck or Universal workhead, standard high-precision C-axis (X-axis interpolation can be applied to forming or thread grinding), optional with belt drive wheel shaft or motor shaft, standard synchronous or fine grinding tailstock.
Integration of measurement and control provides processing, after processing, archiving and evaluation of the possibility of size, while ensuring a high level of automatic trend correction possibility of high level.
More wheel head frame configuration options apply to high-speed grinding applications: for 400 mm and a speed of 80-140 m / s wheel head frame is divided into left / right or right / left two, maximum width also available 160 mm heavy duty wheels.
Technical parameters
Center distance of 650 (1100max) mm
Center height 175/225mm
Workpiece weight 150kg
Wheel head frame rotation range -1.5 ... +195 degrees
Wheel diameter of up to 600 * 160mm
15kw spindle drive
10 STUDER S 242
STUDER S242 a suitable integration of hard turning and grinding processing system.
- Man-made granite machine bed material bed Granitan S103
-X-axis: stroke 220 mm, V * 15 m / min, resolution of 0.0001 mm
-Z axis: VZ 25 m / min, resolution of 0.0001 mm
- Grinding spindle: 6.8 kilowatts, VS 50 m / s, position 0 ° or 25 °
- Automatic balance system, wheel diameter 400 * 50/63 mm
- Turntable: 8 / 12 cutter, optional: up to 12 driven tools for drilling and milling
- Workhead: synchronous spindle 10.5 kilowatts of electric host, 7500 rpm
- Tailstock slide stroke 450/1050 mm, resolution 0.0001 mm, V 15 m / min, standard fixture components parts; sleeve diameter of 60 mm, stroke 10 mm, MT4 top support, pressure to manually adjust the top
- Measurement and control: axial position, length and diameter measurement.
Technical parameters
STUDER S242 2 slides S242 3 slides
Center distance 400/1000mm 850
Center height 180mm 180
Workpiece weight 60kg 60
Wheel size 400 * 50 (63) mm 400 * 50 (63)
Spindle Drive 6.8kw 6.8
Tool number 8 / 12 8 / 12
11 STUDER S 120
STUDER S 120 compact internal grinder, horizontal slide design, size are suitable for mass production.
- For 1 or 2 horizontal grinding spindle slide
- Ease of automation
- Application of a wide range of grinding wheel
- Granite machine bed made with artificial
- Automatic loading and unloading for the standardization of interfaces and peripheral devices
Technical parameters
Center height 125MM
Spindle shaft end load 100NM
Grinding spindle number 2
Maximum spindle speed 120 000
Wheel diameter 250 * 25MM
Axis parallel installation (optional for the application of a cylindrical grinding spindle)
12.STUDER S 145
STUDER S 145 is a first-class, widely used Universal CNC grinder, especially for the production of design samples, mold or small series production
Technical parameters
Center height 224MM
Spindle shaft end load 250NM
Grinding of axes 4
Maximum spindle speed 120 000
Wheel diameter 250 * 25MM
Axis parallel installation (optional for the application of a cylindrical grinding spindle)
13. STUDER S 151
STUDER S151 is a powerful CNC grinder for size large and complex parts of the small batch production.
- For the inner circle or cylindrical grinding spindle with 4 wheel cutter head frame of the turntable
- High-frequency internal grinding spindle
Technical parameters
Center height 175MM
Spindle shaft end load 300NM
Grinding of axes 4
Maximum spindle speed of 60000
Wheel diameter 250 * 25 (400 * 32) MM
Axis parallel installation (optional for the application of a cylindrical grinding spindle)
14.STUDER CT 450
For single or small range of processing applications ideal chuck grinding. Used in high-precision automatic grinding, can also choose to fully integrated automatic loading and unloading systems.
Technical parameters
Workpiece length 230MM
Grinding Length 120MM
Table center height 102MM
Up to 3-axis linear axis
HF spindle diameter 45/60/80/100/120MM
Belt-driven spindle diameter 80MM
Maximum OD wheel diameter 305MM
450MM X axis travel
Z-axis travel 200
B-axis travel ± 2 (optional +21) DEGREE
Spindle shaft end load 150 NM
Grinder Weight 2600KG
15.STUDER CT 450L
STUDER CT 450L is a compact, low-cost entry-level product, is a light version of the CT450. This product can be arranged in two lines matching a belt or spindle.
Technical parameters
Workpiece length 150MM
Grinding Length 120MM
Table center height 102MM
Up to 2-axis linear axis
HF spindle diameter
Belt-driven spindle diameter 80MM
Maximum wheel diameter cylindrical
450MM X axis travel
Z-axis travel 200
B axis stroke -1 ... +8 DEGREE
Spindle shaft end load 150 NM
Grinder Weight 2600KG
16.STUDER CT 550
STUDER CT 550 for CT 450 products and the same basic concept, but it is designed for processing larger and longer parts and design.
Technical parameters
Workpiece length 650MM
Grinding Length 150MM
Table center height 150MM
Up to 3-axis linear axis
HF spindle diameter 80/100/120MM
Belt-driven spindle diameter 80MM
Maximum OD wheel diameter 305MM
520MM X axis travel
Z axis travel 250
B axis stroke +1 ... -1 DEGREE
Spindle shaft end load 300 NM
Grinder Weight 3200KG
17.STUDER S 32
S32-efficient mass production of the grinder. S32 parts for high volume grinding. Automatic grinding, especially for the automotive and fuel injection industry, we have special parts, punch-type tool for grinding.
- X-axis can be positioned in 0deg or 30deg
- Set the left or right wheel set roller wheel dressing unit S32 C-axis grinding for high-quality finished punching the workpiece for difficult materials, high-speed cutting equipment, speed large 150m/sec. Optional tasks for different grinding The workhead specification model - with a fully enclosed sliding protective cover of two granite machine bed with a man-made manufacturing. Handling systems and peripherals for additional standard equipment, a diverse range of accessories Interface
18.STUDER S 36
S36-automatic and efficient grinding. S36 with a horizontal slide, compact, space-saving. Automatic processing, mass production for the automotive industry.
Machine Features:
Specification
- Distance between 1000mm/900mm
- Center High 175mm/225mm
- Cylindrical grinding wheel diameter 500mm/610mm
Hardware
S40 can do almost all of the processing, including non-circular grinding and thread forming process, or supply companies for mass production of complex parts. Machine Features:
Specification
- Distance between 1000mm/1600mm
- Center High 175mm/225mm
- Maximum weight bearing work: 130KG/150KG
Hardware
For a cone carbide grinding and chamfering on the blank, SL1 is a global innovation only in this type of processing expertise, unmatched processing costs. Could only be processed in a cylindrical grinding machine work - The result is not in a short time, SL1 can be easily done, and user-friendly to use.
Workpieces range: ø 3x40mm - ø 30x350mm
-SL1 two control axes are controlled X-axis and W axis shock
-B-axis angle and the position of the workpiece can be adjusted manually
- Center height 125mm
- Maximum workpiece size of Ø 30 x 350 mm
- Minimum workpiece size Ø 3 x 40 mm
-Granitan ® S103 artificial granite bed
- Covers an area of 1'150 x 1'180 mm
- Loader 1'930 x 1'180 mm
- Sliding door height 2m + 0,8 m space rises
- Rotation range 30 ° - 70 °, stepless adjustment
- Sliding doors closed, with the best accessibility of